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JST's Fully Automated Stations


 

Pre Diffusion Clean with IPA Vapor Dry

 

 

JST's linear transfer systems are designed for process stations using more than three or four baths. The linear transfer is designed to be fully automatic and can pickup and drop off product at the various baths as required. The system allows for the programming of multiple simultaneous process functions.

The horizontal motion mechanism houses a "zero backlash" drive which is driven directly from the motor through an attached gear. The vertical motion is accomplished using a ballscrew which employs a ball nut riding on recirculating ball bearings. This system is efficient for speed, loading and cycling. The recirculating ball bearings eliminate any torque loading on the linkage while providing a smooth motion when moving the product up or down. A brake is provided to hold the product in the vertical axis while loading or unloading.

An operator places the product onto the load station. The product is then processed through the preprogrammed recipe sequences. The program can allow for the product to be dropped off for manual retrieval or temporarily held in a bath while the transfer arm performs another function.


  Distributed Control and Network Communications

JST uses distributed control technology to control the processes within its robotic transfers. Each station is designed with an Allen Bradley Programmable Logic Controller (PLC) as the central process controller. Each station has a touch screen display to allow local display and control. Process recipe modes use passwords to protect setup and edit modes. Standard RS-232-C and optional distributed network communications are available for the PLC. The optional distributed control network allows for multiple PLCs, stand along processors, barcode readers or even a Windows NT based graphical computer interface for Supervisory Control and Data Acquisition (SCADA) that is GEM compliant.

  Station Diagnostics 

JST's automated and semi automated stations have automatic diagnostics running during normal recipe operations. If a normal process variable is operating at the edge of an acceptable operating range, a warning will be issued on the local display panel and will be timed, dated and then logged to a log file. Manual diagnostics tools are also available for trouble shooting and assisting maintenance personnel. These screens include position and status information on programmed variables and actual operation points.

  Station Reliability 

JST's stations and related hardware are designed for long term reliability and minimal maintenance. JST uses only top quality components from servo motors, industrial grade PLCs and electrical hardware to mechanical subassemblies. JST's field service personnel are involved in the design to insure optimal maintainability of each station.


   

 
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email: info@jstmfg.com | 219 E. 50th St. Boise, ID 83714 | 800-391-0371